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Scope for application of GPS in Indian Coal Industry


GPS in US coal mines …. & india
Caterpillar Company had developed prototype Computer Aided Earthmoving System (CAES) including on-board display of the excavator/shovel and also the mine operational bench in the geological plan of the mine area. Real Time Kinematic-GPS (RTK_GPS) aided positional data is dynamically displayed on the mine plan and thus aids in locating the shovel on the selected bench, upto centimeter accuracy. Advanced versions even show the plan view in colour and indicate the volume/quantity that has to be removed or filled. Display of the profile too is enabled alongside on-board computer. As the machine works, terrain updates, using GPS technology, are collected and transmitted back to the office, where the entire data is monitored. Operations of a number of such equipment can be monitored at the office. Immediate production calculations are facilitated at the office as well as the conventionally developed computerised mine plan updated simultaneously.

Location of drilling machines can be precisely done with the RTK-GPS that are mounted together with the on-board graphic console for drill operator’s guidance. The console displays “virtual” drilling pattern, using pre-determined blast hole coordinates in the systems database. The computerised mine plan in the on-board system also aids in displaying the vertical profile of the geology of the area and thus indicate the drill hole advancement/intersection of the sub-surface stratum as the drilling progresses.

DGPS machine control in opencast mines would enable improvement in mine productivity and efficiency. High precision GPS systems can support an unlimited fleet of mine equipment and by monitoring the entire fleet from an office centrally located, better control can be established and even decisions transmitted to the on-board graphic consoles. Certain modules on equipment maintenance/condition monitoring too could be simultaneously stored in equipment system for productivity versus expected real time consumption for the mining task attached to that equipment; thus assisting in the day-to-day mine production planning.

India’s coal production is expected to double at 600 million tonnes in the next decade and to realise this impressive growth, optimum utilisation of modern technologies like geographic information services (GIS) and global positioning systems (GPS) in all facets of mineral exploration are essential. The government is urging the industry to make efforts for increasing use of GPS technology for locating new mineral resources and improved scientific planning for exploitation of natural resources and better management systems. GPS is being used extensively inbench height control, drill elevations, topographic surveys and geological mapping in Indian coal mines.

GPS based Truck Despatching Systems, have been introduced recently at Gevra Opencast Project (SECL) , West Bokaro Collieries (TISCO) ,and Northern Coalfields . Based on their performance, the same is being replicated in other big opencast coal mines in India notwithstanding the fact that it is a capital intensive project . What perhaps needs to be encouraged is that the spirit behind the use of GPS applications must be viewed as beneficial to the coal company and in turn , to the coal miners themselves.

Conclusions
GPS is a powerful surveying tool, which can provide on its own or in combination with other ground survey technique the required speed, accuracy and economy in surveying of large mining or opencast blocks.

However, the GPS based real-time optimization of HEMM deployment in opencast mines typically works well within a strict set of conditions. Production interruptions can have a significant impact on overall performance. In a coal mine, these interruptions include shift changes, scheduled and unscheduled maintenance, events like shovel breakdowns or servicing, lunch breaks, and numerous other routine events that are all part of a typical shift. An added complication is variability in data integrity. The loss of a truck’s GPS or radio antenna can make it invisible to the system, creating a situation where assignments for other trucks are made without considering the location and status of the non-reporting truck.

Bibliography
  • Annual Report, 1999-2000, Ministry of Coal, Govt. of India
  • Speeches (2000), Hon’ble Union Minister of Coal, Govt. of India
  • GIS@development , Nov-Dec 1998 issue.
  • C.D.Rawling, Chairman, Australian Coal Assn. , Symposium papers, Nov 1997, Australian Academy of Science & Tech.
  • Kophie Van Proceedings, Hanover , Spring 1999. Coal facts, World Coal Institute , 2000.
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